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Steigerung der Batteriezellenproduktion mit Production as a Service
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Autoren: Die Redaktion
Veröffentlicht am 28.10.2022
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Steigerung der Batteriezellenproduktion mit Production as a Service
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Lithium-Ionen-Batterien (LIB) sind im Bereich der Unterhaltungselektronik wegweisend und werden in immer mehr Anwendungen eingesetzt. Mit Eigenschaften wie hoher Energiedichte, schneller Ladefähigkeit und verlängerter Zyklenlebensdauer übertreffen sie konkurrierende elektrochemische Energiespeichersysteme und haben sich als führende Batterietechnologie etabliert. Aktuelle Entwicklungsprognosen zeigen, dass die Batterienachfrage und die Produktionsmengen in den kommenden Jahren beispiellose Wachstumsraten aufweisen werden.
Neue Materialien und innovative Zellkonzepte
Die Batterielandschaft selbst zeichnet sich durch eine hohe Produktvielfalt aus, wobei neue Materialien und innovative Zellkonzepte bereits am Horizont der Branche auftauchen und für weiteres Wachstum und Vielfalt sorgen werden. Die Unterschiede manifestieren sich dabei in verschiedenen Produktmerkmalen, die von der chemischen Zusammensetzung der Zellen über die Zellformate bis hin zu den tatsächlichen Größen, Formen und weiteren Designmerkmalen wie Tabs und Terminals reichen. Ein genauerer Blick auf den Markt zeigt, dass sich noch keine eindeutig bevorzugte und dominante Variante herausgebildet hat. Jede vereint Vor- und Nachteile, die für den jeweiligen Verwendungszweck sorgfältig abgewogen werden müssen.
Effiziente Wege immer bedeutsamer
In diesem Zuge stellt sich die Frage, wie einer solchen Variantenvielfalt produktionstechnisch begegnet werden kann. Mit dem Bestreben der Hersteller, optimale Lösungen zu minimalen Kosten zu erhalten, gewinnen effiziente Wege, kundenspezifische Batteriezellenlösungen anzubieten, zunehmend an Bedeutung. Damit dies in einem sich schnell entwickelnden und dynamischen Umfeld gelingen kann, müssen traditionelle Fertigungskonzepte, die primär auf eine stückzahlorientierte Massenproduktion ausgerichtet sind, überdacht werden.
Studie beleuchtet Produktionstechnologien
Da eine flexible und kosteneffiziente Fertigung von Batteriezellen in diesem Zusammenhang von zentraler Bedeutung ist, hat eine aktuelle Studie des Lehrstuhls „Production Engineering of E-Mobility Components“ (PEM) der RWTH Aachen und der FlexFactory von MHP | Munich Re | Porsche die Möglichkeiten der Anpassung aktueller Produktionstechnologien untersucht und Chancen und Handlungsfelder identifiziert. Darüber hinaus wurden die Beweggründe für den Einsatz von Production as a Service (PaaS) für die flexible Batteriezellenproduktion analysiert. Die Ergebnisse zeigen, dass der Wechsel von der Massenproduktion und der Nutzung von Skaleneffekten hin zur Erfüllung kundenspezifischer Anforderungen bei kleinen bis mittleren Produktionsvolumina einen echten Mehrwert verspricht.
Erfahren Sie mehr in der untenstehenden Publikation zum Download!
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Authors: The editorial staff
Published 28.10.2022
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Boosting Battery Cell Production with Production as a Service
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Pioneering the field of consumer electronics, lithium-ion batteries (LIB) are present in an ever-increasing number of applications. With properties such as high energy density, fast charging capability, and extended cycle life, they are outperforming competing electrochemical energy storage systems and have established themselves as the leading battery technology. Current development forecasts show that battery demand and production volumes will witness unprecedented growth rates in the upcoming years.
The battery landscape itself is characterized by a high level of product diversity, with new materials and innovative cell designs already looming on the industry’s horizon, ready to drive further growth and diversity. Differences thereby manifest in various product characteristics, ranging from the chemistries found within the cells, over cell formats, up to actual sizes, shapes and further design specifics such as Tabs and Terminals. A closer look at the market reveals that no strictly preferred and dominant variant has emerged yet. Each combines advantages and disadvantages that need to be carefully considered for the intended purpose of use.
In this course, the question arises as to how such a diversity of variants can be addressed from a production perspective. With the manufacturers‘ willingness to obtain optimal solutions at minimum cost, efficient ways of offering customized battery cell solutions are increasingly gaining importance. To succeed with this endeavor in a rapidly evolving and dynamic environment, traditional manufacturing concepts primarily oriented towards unit driven mass production have to be reconsidered.
As a flexible and cost efficient battery cell manufacturing will be key in this context, a recent study conducted by PEM RWTH AACHEN University and FlexFactory by MHP | Munich Re | Porsche examined the possibilities of adapting current production technologies, identifying opportunities and areas of action. Furthermore, the motivations for adopting Production as a Service (PaaS) for flexible battery cell production were analyzed. As findings indicate, shifting from mass production and utilization of economies of scale to meeting customer-specific demands within small to midsize production volumes holds the promise of true added value.
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FlexFactory
by MHP | Munich Re | Porsche
Opernplatz 14 | 60313 Frankfurt am Main
www.flexfactory.tech
Email: info@flexfactory.tech
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