Battery-News

Author name: Cornelius Karow

“Refinyx” acquires battery recycling technology from Northvolt

Refinyx is launching with recycling technology from Northvolt’s former business and its first major customer in the United States. The Swedish company was founded by executives from Northvolt’s former recycling division, Revolt. Financial backing comes from investment firm Qarlbo Energy. At launch, Refinyx says it acquired 134 patents as well as a roughly 1,200-square-meter pilot and laboratory facility in Västerås that previously belonged to Northvolt. The company plans to provide industrial customers with technology and engineering services for facilities that recover critical raw materials. Refinyx has not disclosed further details about its first U.S. customer. Technology developed at Northvolt Revolt According to Refinyx, the processes were developed over eight years at Northvolt Revolt and were also used at an industrial-scale recycling facility in Skellefteå. The platform is designed to recover nickel, cobalt, and lithium from end-of-life batteries, manufacturing waste, and other residual material streams. The company says the process can produce battery-grade materials without using organic solvents and without some of the intermediate processing steps typically required. Refinyx says this could allow plants to use less equipment and fewer chemicals while reducing their overall footprint. Expansion to additional materials planned Refinyx plans to expand the technology to rare earth elements, phosphorus, and other strategic materials. Rather than primarily operating the plants itself, the company intends to support industrial operators in building and ramping up their own recycling capacity. Sources:https://www.businesswire.com/news/home/20260925970088/en/Refinyx-Emerges-from-Stealth-with-Acquisition-of-Northvolt-Recycling-Technology-and-First-Major-U.S.-Customerhttps://www.qarlbo.com/newsroom/qarlbo-energy-invests-in-refinyx

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GM and LG to Upgrade Tennessee Plant for Lower-Cost LMR Battery Cells

General Motors and LG Energy Solution plan to upgrade their joint battery plant in Spring Hill, Tennessee, to produce a new cell chemistry. Their Ultium Cells joint venture is expected to manufacture prismatic lithium manganese-rich, or LMR, battery cells for future GM electric vehicles. The plant modifications are scheduled to begin in 2026 and be completed in 2028. GM had previously said it aimed to begin commercial production of LMR cells at a U.S. facility in 2028. According to the companies, the Tennessee expansion is expected to create about 500 new jobs. The site currently employs around 1,200 people. LMR Aims to Combine Lower Costs and Higher Energy Density GM is positioning LMR as a lower-cost alternative to high-nickel battery cells. Ultium Cells says the planned LMR cells could offer up to 33% higher energy density than lithium iron phosphate cells while maintaining a comparable cost level. GM has also previously indicated that it is considering scaling back its original plans for LFP cells in electric vehicles in favor of LMR. Plant Already Produces LFP Cells The Spring Hill facility has been producing LFP cells for stationary energy storage systems since June 2026. Going forward, the site is expected to support several battery chemistries and form factors. These include LFP, high-nickel and LMR cells, as well as pouch and prismatic formats. Ultium Cells says combined investment in the two programs and additional plant improvements will total $1 billion by 2030. According to the company, Spring Hill could also become the first facility in the world to mass-produce prismatic LMR battery cells. Sources:https://www.ultiumcell.com/newsroom/latest-news/2026/09/28/Ultium-Cells-to-Upgrade-Spring-Hill-Operations-to-Produce-Lithium-Manganese-Rich-LMR-Prismatic-Battery-Cells–https://www.reuters.com/business/autos-transportation/gm-lg-make-lower-cost-ev-battery-cells-tennessee-2026-09-29/

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Volkswagen and Gotion Plan Three Battery Joint Ventures

Volkswagen, PowerCo, and Chinese battery maker Gotion High-tech plan to significantly expand their cooperation. The companies intend to establish three joint ventures in Spain, Slovakia, and Morocco focused on LFP battery cells and cathode materials. The projects represent a total investment of about €3.22 billion. Their initiatives are aimed at creating a more regionalized battery supply chain for Europe. However, the plans are still subject to regulatory approvals and other closing conditions. Valencia to Become the Key Production Site The largest project is planned for Valencia. PowerCo’s battery factory currently under construction there is set to be transferred into a joint venture. PowerCo will hold a 51% stake, while Gotion will own 49%. The project calls for about €2.26 billion in investment and annual production capacity of 29.1 GWh. In Šurany, Slovakia, another LFP cell plant is planned with annual capacity of 8.4 GWh. Gotion will hold 51%, while PowerCo will own the remaining 49%. In Kenitra, Morocco, the companies also plan to build a facility for LFP cathode materials with annual capacity of 100,000 metric tons. Gotion will also remain the majority shareholder in that joint venture. Volkswagen Also Reduces Its Stake in Gotion Alongside the industrial partnership, Volkswagen is reducing its direct equity stake in Gotion. The company has agreed to sell 5.3 percentage points of its holding but intends to remain a strategic investor. The move deepens the companies’ operational cooperation while Volkswagen simultaneously scales back part of its financial stake in Gotion. Sources:https://www.volkswagen-group.com/de/pressemitteilungen/volkswagen-group-powerco-und-gotion-vertiefen-strategische-partnerschaft-20710https://cnevpost.com/2026/09/28/gotion-vw-plan-investment-european-battery-chain/

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Mercedes-Benz Tests New Lithium-Ceramic Battery from ProLogium

Mercedes-Benz and ProLogium have signed an agreement to test a new generation of battery cells. The automaker will receive priority access to ProLogium’s so-called Gen4 cells. According to ProLogium, the technology is a lithium-ceramic battery designed to combine characteristics of solid-state and liquid-electrolyte batteries. Whether the technology will eventually be used in production vehicles remains open. The cells will first undergo extensive electrical, thermal, and safety testing. These tests will be carried out at Mercedes-Benz facilities and at external testing institutes. The automaker plans to use the results to assess the technology’s suitability for future vehicle applications. Gen4 battery aims to combine characteristics of solid-state and liquid-electrolyte batteries ProLogium refers to the technology as a “Superfluidized Inorganic Next-Generation Lithium Ceramic Battery.” According to the company, the Gen4 platform is intended to combine high energy density, high charging performance, and safety with scalable manufacturing. The design includes a non-flammable inorganic electrolyte, ceramic separators, and a proprietary safety mechanism. ProLogium also cites fast-charging capability, high power output, and good low-temperature performance. Partnership dates back about ten years Mercedes-Benz and ProLogium have been working together since 2016. The partnership has so far included development work and the testing of various cell formats. Mercedes-Benz is also an investor in ProLogium and is represented on the company’s board of directors. ProLogium operates a factory in Taoyuan, Taiwan, where, according to the company, manufacturing processes have been validated at GWh scale. The site produces cells for development vehicles and further testing, among other applications. At the same time, the company is building a facility in Dunkirk, France. The first phase is designed for 4 GWh of annual production capacity. In the long term, ProLogium is targeting up to 44 GWh. Source:https://prologium.com/mercedes-benz-and-prologium-have-entered-into-a-joint-testing-agreement-including-a-preliminary-platform-evaluation-of-of-prologiums-latest-gen4-superfluidized-all-inorganic-solid-state-batt/

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Volkswagen delays battery production in Ontario by two years

Volkswagen is delaying the start of production at its battery plant in St. Thomas, Canada, by two years. The $7 billion facility is now scheduled to begin production in 2029. PowerCo Canada attributes the delay to market demand, technological developments, and the Volkswagen Group’s long-term strategy. PowerCo points to new battery technology According to PowerCo, the later production start will allow the company to incorporate next-generation battery technology. The plant is also intended to provide flexibility to adjust its production capacity as market conditions change. Construction project enters next phase Despite the later production start, PowerCo is continuing construction. The next phase of the project will focus on core infrastructure and structural work. Volkswagen announced the battery plant in 2023. At the time, the Canadian federal government committed $700 million toward upfront construction costs. The province of Ontario contributed another $500 million. Source:https://powerco.ca/en/news/press-release-10-28-2025.htmlhttps://www.chch.com/chch-news/volkswagen-delays-production-at-ontario-electric-vehicle-battery-plant-until-2029/

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GM Tests Closed-Loop Recycling for EV Battery Material

General Motors has equipped EVs with battery cells whose cathode material contains nickel, cobalt, and manganese sourced entirely from recycled materials for the first time. The material comes in part from end-of-life GM batteries. The process was initially tested as part of a pilot project with Cirba Solutions and other partners. For the pilot, 80 end-of-life EV batteries were processed. This initially produced so-called black mass, an intermediate material containing various battery raw materials. According to GM, further processing produced more than 12 metric tons of new cathode active material. Recycled Material Must Meet Requirements for New Cells According to GM, the material was subsequently tested for quality, safety, and performance. Cells containing the recovered materials reportedly met comparable requirements to cells made from newly mined materials. Ultium Cells, a joint venture between GM and LG Energy Solution, then manufactured new battery cells using the material. GM then assembled these cells into modules and battery packs. In September 2026, the first vehicles from several GM brands equipped with these cells rolled off the production line. However, the pilot covers only a limited portion of the battery material cycle. The stated 100% recycled content applies exclusively to the nickel, cobalt, and manganese in the cathode active material. GM Also Pursues Battery Reuse Before Recycling GM is also examining other uses for used batteries. According to the company, its remanufacturing and refurbishment programs are designed to reuse more than 70% of the components in a battery pack. Together with Redwood Materials, GM also plans to deploy around 10,000 used batteries in stationary energy storage systems. Sources:https://www.prnewswire.com/news-releases/closing-the-loop-battery-recycling-pilot-uses-100-recycled-critical-minerals-to-power-new-gm-evs-302886163.htmlhttps://news.gm.com/home.detail.html/Pages/topic/us/en/2026/sep/0922-recycled-minerals-gm-ev-batteries.html

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CATL Starts Trial Production of Battery Cells in Debrecen

CATL began trial production of battery cells at its plant in Debrecen, Hungary, on September 22, 2026. Two production lines are initially entering trial operation. The site is planned to have an annual production capacity of 100 GWh. However, this does not yet mark the start of mass production. During the trial phase, CATL plans to set up, optimize, and validate its equipment and manufacturing processes. The company has not yet provided a specific date for the transition to mass production. Permits Follow Earlier Deficiencies CATL announced plans to build its second European battery plant in August 2022. Construction of the first building for cell production began in summer 2023. Production equipment was installed by spring 2026. The plant received its occupancy permit in August 2026. According to the company, it subsequently obtained the remaining permits and met the requirements for trial operations. Before production began, the responsible authority in Hajdú-Bihar County conducted repeated inspections of the site. The inspections followed previously identified deficiencies that had raised concerns among local residents. According to CATL, government representatives confirmed that the issues had since been resolved. Battery Module Production Began in 2024 The Debrecen site has been producing battery modules since fall 2024. According to the company, 537,000 modules have been manufactured there to date. The start of cell production now adds another manufacturing stage at the site. Once fully built out, the Debrecen plant is expected to become CATL’s largest manufacturing site outside China, with an annual capacity of 100 GWh. The plant is intended primarily to supply European automakers. Sources:https://www.prnewswire.com/il/news-releases/catl-kicks-off-trial-production-of-battery-cells-in-hungary-302886109.htmlhttps://cnevpost.com/2026/09/22/catl-begins-trial-cell-production-hungary-plant/

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Porsche tests battery cells with fully recycled cathode material

Porsche has produced battery cells in a pilot project using cathode active material made entirely from recycled raw materials. The materials include lithium, nickel, cobalt, and manganese recovered from the automaker’s end-of-life high-voltage batteries. Aachen-based battery recycling company cylib is among the partners involved in the project. Porsche is currently testing the cells under real-world conditions. According to the company, initial tests indicate that the approach could be technically viable. Further results are expected before the end of 2026. Recycled raw materials replace primary materials The project began last year. It involves recovering raw materials from end-of-life high-voltage batteries, processing them, and using them to produce new battery cells. In the current phase of the project, recycled active materials completely replace the primary materials previously used. Findings from the ongoing tests are therefore expected to provide a basis for the potential use of these materials in series-production battery cells. Battery recycling underway since May 2026 According to Porsche, findings from the pilot project are already being incorporated into its regular battery disposal process. Since May 2026, end-of-life high-voltage batteries from Porsche Centers in Germany have been recycled using a water-based process. The recovered battery raw materials are recorded in a material account. Starting in 2028, they are expected to be available to Porsche and selected partner companies for battery cell production. In the longer term, this could allow recycled raw materials from Europe to be used again in the automaker’s high-voltage batteries. Source:https://newsroom.porsche.com/de/2026/unternehmen/porsche-cylib-batterierecycling-43261.html

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Factorial Partners With Mitsui Kinzoku on Solid-State Batteries

Factorial Energy and Mitsui Kinzoku plan to jointly advance the industrialization of solid-state batteries. The collaboration centers on Factorial’s sulfide-based Solstice platform. Mitsui Kinzoku will contribute its solid sulfide electrolyte technology. The partnership primarily targets the transition from development to industrial manufacturing. According to Factorial, the company will remain responsible for cell design and process development. Its role also includes supply chain qualification, line integration, and manufacturing validation. Sulfide Electrolyte for Factorial’s Solstice Battery Mitsui Kinzoku has been developing sulfide electrolytes for solid-state batteries for several years. The company introduced its A-SOLiD electrolyte in 2016. A dedicated production facility is currently being established in Saitama, Japan. The Japanese company’s materials expertise will now be incorporated into Factorial’s Solstice platform. Factorial cites high energy density and improved thermal stability as development targets and characteristics of the platform. Factorial Moves Ahead With Commercialization Factorial reported its first commercial orders for passenger vehicle and aerospace applications in 2026. IQT and POSCO Future M have also invested in the company. Factorial listed on Nasdaq under the ticker FAC in June 2026. Before the listing, Factorial had tested its battery technology with companies including Mercedes-Benz and Stellantis. Source:https://ir.factorialenergy.com/news-releases/news-release-details/mitsui-kinzoku-partners-factorial-scale-all-solid-state-battery

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Panasonic Energy Consolidates Battery Development at New Kadoma Site

Panasonic Energy has opened a new research and development site for lithium-ion batteries in Kadoma, Japan. The Energy Innovation Square is designed to bring together development activities ranging from new materials to cell design and prototyping at a single location. Around 500 employees from product planning, technology development, and analysis work at the site. The new center covers approximately 24,500 square meters across six floors. Its activities include materials development, prototyping, and analysis of lithium-ion cells. Shorter Path From Battery Cell to Mass Production Development and prototyping were previously spread across multiple sites. By consolidating these activities in Kadoma, Panasonic Energy aims to reduce transportation between facilities, among other measures. According to the company, this is expected to shorten development lead times for the relevant process steps by at least 15%. A new digital infrastructure is also intended to combine data from simulations and physical testing. Process monitoring and statistical analysis are expected to support further improvements in simulation accuracy and cell design. Development for Electric Vehicles and Data Centers Battery technologies and manufacturing processes developed at the site are also intended to be transferred to the company’s international production facilities. Panasonic Energy specifically cites its plants in Nevada and Kansas. The move comes as requirements for battery storage systems become increasingly diverse. According to the company, electric vehicles require batteries with high capacity and durability, while AI data center applications demand higher power output. Panasonic Energy also identifies drones, robotaxis, and humanoid robots as potential future applications for its batteries. Source:https://news.panasonic.com/global/press/en260916-3

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