Battery-News

Author name: Gerrit Bockey

Volvo Cars and CATL cooperate on battery recycling

Volvo Cars has signed a strategic memorandum of understanding with the Chinese battery manufacturer CATL to enter into intensive cooperation in battery recycling. Under this agreement, Volvo Cars will recover old batteries and those scrapped in production from its sold vehicles. The aim is to recover over 90 percent of metals such as nickel, cobalt, and lithium to use them to produce new batteries that will be used in new Volvo vehicles. This partnership aims to promote the recycling of battery materials and reduce the carbon footprint throughout the life cycle of electric vehicles. Volvo Cars has presented its strategy for sustainable development, focusing on the circular economy. The company aims for an average recycling rate of 30 percent for all its models by 2030 and to ensure that new models produced from 2030 onwards contain at least 35 percent recycled materials. The recent partnership with CATL represents another significant breakthrough after jointly leveraging blockchain technology to ensure the traceability of battery raw materials. Volvo Cars and CATL’s collaboration focuses on the closed-loop management of battery materials, which includes dismantling, recycling, and reusing old batteries to reduce carbon emissions throughout their life cycle and promote the circular economy. This initiative is in line with Volvo’s long-term vision to make electric vehicles more environmentally friendly and to drive sustainable change in the automotive industry. Source: Link

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BASF Starts Metal Refinery for Battery Recycling

BASF has successfully commissioned its prototype metal refinery for battery recycling in Schwarzheide. The facility enables the development of operational processes and optimization of battery recycling technology. Implementing this technology on a larger scale later is intended to enable optimal recovery of valuable metals such as lithium, nickel, cobalt, manganese, and copper. The new prototype metal refinery marks another milestone in establishing Europe’s first joint center for battery material production and recycling in Schwarzheide. It complements the existing BASF facility for cathode materials and the battery recycling plant for the production of black mass, which is scheduled to commence operations later this year. “Given the expected rapid growth of the electric vehicle market, battery recycling offers a competitive and sustainable access to key metals,” says Dr. Daniel Schönfelder, President of the Catalysts division at BASF, responsible for the company’s battery material and battery recycling business. “The recovered metals will enable a real, local circular economy for the battery value chain.” BASF aims to develop and expand its metal refining technology to establish a commercial-scale refinery in Europe in the coming years. This will strengthen BASF’s presence in Europe and complement a robust collection network for used batteries and waste from battery production, as well as the production of black mass and battery materials. This approach aims to accelerate the transition to circular electromobility in Europe and support the development of a sustainable ecosystem for battery materials. Quelle: https://www.basf.com/global/en/media/news-releases/2024/04/p-24-122.html

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Lilium Starts Production of Battery Packs

The company Lilium, a pioneer in developing the world’s first fully electric vertical take-off and landing jet (eVTOL), has officially commenced the production of aviation-compatible battery packs. These batteries are intended to power the Lilium Jet on its maiden flight towards the end of 2024. Lilium’s battery packs are composed of lithium-ion cells with silicon-dominated anodes. Compared to conventional graphite anode cells, these offer increased energy, performance, and fast-charging capabilities. Automotive manufacturers such as Mercedes, Porsche, and GM have already expressed interest in this technology and plan to integrate it into their premium electric vehicles, as explained in a press release by Lilium. The battery packs by Lilium are designed to meet stringent safety standards set by the European Aviation Safety Agency (EASA), particularly regarding impact resistance, heat resistance, containment, and redundancy. The assembly of Lilium Jet battery packs takes place in the specially constructed battery factory at Lilium’s headquarters near Munich. Advanced digital tools are employed to ensure precise process control, efficient data collection, and traceability. Lilium received support from suppliers with extensive experience in battery industrialization, particularly in the automotive sector, during the development of the assembly line and initial production ramp-up. Source: https://lilium.com/newsroom-detail/lilium-starts-production-of-high-performance-battery-packs-for-the-lilium-jet

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Audi Expands Battery Production in Germany

According to a media report, Audi plans to establish a production facility for battery modules alongside its German location at Böllinger Höfe. These modules are intended, among other uses, for the nearby vehicle plant in Neckarsulm. The “Automobilwoche,” citing company sources, reported this, and Audi later confirmed the information in essence. Specifically, up to 1,000 battery modules per day will be produced there for the future Scalable Systems Platform (SSP) of the Volkswagen Group. “As part of the sites’ electrification, we plan to expand the depth of production. This includes, among other things, the production of batteries or battery modules,” said an Audi spokesperson. “A potentially suitable location for this is also the industrial area Böllinger Höfe in Heilbronn.” Audi operates the Böllinger Höfe as a branch of the Neckarsulm plant. The local manufacturer has produced, for instance, the combustion-engine sports car R8, and the site was expanded several years ago for the production of the e-tron GT as part of an eMobility project. The report sees the end of R8 production as a positive sign for the employees, and the establishment of battery production is considered another positive development. Source: https://www.automobilwoche.de/nachrichten/standort-bollinger-hofe-audi-erweitert-batterieproduktion-deutschland

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Green Li-Ion Opens First Recycling Plant in North America

Recycling company Green Li-ion has announced the launch of its new commercial facility for producing sustainable, battery-grade materials – the first of its kind in North America. This facility, integrated into an existing recycling plant, will produce battery-grade cathode and anode materials from concentrated components of spent batteries. In contrast to the conventional recycling process in North America, which involves a complex process chain—from sorting the batteries to further processing abroad, primarily in China and South Korea—Green Li-ion relies on an advanced hydrometallurgical process. This closes the recycling loop by converting recycled scrap directly into high-quality battery-grade cathode material (pCAM) without exporting it for further processing. Thanks to the local plant, Green Li-ion significantly reduces the production time to around 12 hours compared to conventional processes. In addition to increasing efficiency, the Green Li-ion process also offers significant environmental benefits. It is said to reduce greenhouse gas emissions by up to 90 percent compared to producing new materials. In addition, Green Li-ion’s plant is the first of its kind on the continent to process the unsorted black mass of various lithium-ion battery chemistries into pCAM on a large scale, guaranteeing a 99 percent purity, Green Li-ion explains in the press release. Source: https://www.greenli-ion.com/post/green-li-ion-launches-north-americas-first-commercial-scale-plant-to-produce-recycled-lithium-ion-engineered-battery-materials

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Vulcan Energy extracts first lithium chloride in new plant

Vulcan Energy Resources has successfully started the production of climate-neutral lithium chloride at its plant in Landau, Germany. This is the first time that lithium has been produced entirely in Europe. Vulcan’s combined geothermal and lithium resource is considered the largest in Europe and is mainly concentrated in the Upper Rhine Valley in Germany. In February 2023, the company published the results of a feasibility study for the first phase of its lithium project. Vulcan plans to initially produce 24,000 tons of lithium hydroxide monohydrate per year, which will be achieved through a multi-stage process from lithium chloride. The LEOP (“Lithium Extraction Optimization Plant”) in Landau has been operational since August. It is used for product qualification, optimization, and training of the operating team for subsequent commercial production. The LEOP follows from Vulcan’s pilot plants in Insheim, which have extracted lithium chloride from Vulcan Energy’s producing drill sites over the past three years. The application of Direct Lithium Extraction by Adsorption has enabled efficiencies of up to 95 percent in the extraction of lithium from geothermal brine, the company reports. This result has already been achieved in Vulcan’s laboratories and pilot plants in Insheim. Source: https://v-er.eu/de/blog/2024/04/10/vulcans-lithiumextraktionsoptimierungsanlage-produziert-europas-erstes-gruenes-lithiumchlorid/

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LABCO’s Advanced Battery Test Centre: Elevating EV Component Safety and Performance to New Heights

LABCO, a renowned German testing laboratory accredited to DIN EN ISO/IEC 17025 standards, specializes in assessing the performance of electric vehicle components. With a track record spanning over two decades, LABCO has built a reputation as a trusted partner for leading automotive brands worldwide, dedicated to advancing innovation, reliability, and, above all, safety in product development. Continuing this tradition, the LABCO Battery Test Centre (BTC) uses state-of-the-art testing procedures to determine whether battery technologies meet the highest safety, durability, and performance standards. Opened in 2022, the BTC facility is equipped to handle battery packs of up to 2.3 m x 2.3 m in size and weighing up to 2000 kg, allowing for the rigorous testing of even the most robust batteries. LABCO BTC sets new benchmarks in performance testing by simulating the entire lifespan of battery cells, modules, and packs. The center ensures comprehensive evaluation with test capabilities extending to 1200 V, 1200 A, and 1100 kW. Additionally, its two electrodynamic vibration test systems, boasting a maximum sine force of 300 kN and a maximum shock force of 900 kN, offer valuable insights into battery behavior under diverse thermal environmental conditions, spanning temperatures from -45 °C to 150 °C. Addressing the impact of environmental factors on battery systems, the facility provides climatic and temperature cabinets ranging from 0.35 m³ to 11.5 m³ in test space, accommodating a wide array of environmental conditions for thorough evaluation.

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Rimac and BMW to Collaborate on Next-Generation Battery Packs

The BMW Group and Rimac Technology, based near Zagreb, Croatia, have officially announced a long-term partnership. The aim of this collaboration is the joint development and production of innovative solutions in the field of high-voltage battery technology for selected battery-electric vehicles. The respective strengths and competencies of the two companies are intended to complement each other. The electrification strategy of the BMW Group aims to further expand its position in the premium electric mobility sector. Rimac Technology is a renowned Tier-1 supplier specializing in electrification in the automotive sector. Their portfolio includes high-voltage batteries, electric axles, as well as electronics and software solutions. These products are internally developed, designed, and manufactured to provide advanced technology with a high degree of customization. With the opening of the Rimac Campus, Rimac Technology aims to kick off large-volume automotive projects. The partners will later announce further details regarding the form, scope, and content of this strategic collaboration. Source: https://www.press.bmwgroup.com/global/article/detail/T0440947EN/bmw-group-and-rimac-technology-agree-long-term-partnership

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Ferrari Enhances Battery Cell Expertise

Ferrari is intensifying its focus on battery cell knowledge, recognizing its critical role in the transition towards electrified vehicles. CEO Benedetto Vigna stated on Monday that while prioritizing battery technology, the company does not intend to embark on in-house cell production. Since 2019, the Italian luxury sports car manufacturer has been marketing hybrid electric cars and has announced its first fully electric vehicle expected by the end of next year. With sales nearing 14,000 cars last year, Ferrari may lack the scale necessary for profitable internal cell production. “At the inauguration of a battery cell research center, in collaboration with the University of Bologna and chipmaker NXP Semiconductors, Vigna emphasized, ‘We aim to dissect and comprehend the inner workings of cells.’”During a presentation, Vigna reiterated, “Production will invariably remain with external manufacturers, leveraging the insights we aim to gain from this research center.” “We cannot afford to regard cells as black boxes,” he added.The E-Cells Lab, focused on electrochemistry, aims to bolster Ferrari’s long-term understanding of battery cells sourced from external suppliers. “We anticipate a rising demand for cells and the necessity to comprehend their chemistry,” emphasized Vigna. Initially concentrating on lithium-based liquid cells, the E-Cells Lab remains open to exploring novel chemical processes and technologies. However, Vigna expressed reservations regarding solid-state batteries as a viable option for now. Source: https://www.reuters.com/business/autos-transportation/ferrari-steps-up-battery-know-how-though-no-plans-make-them-2024-04-08/

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Hyundai and Kia Sign Partnership Agreement with Exide Energy for Battery Production in India

Hyundai and Kia have signed a memorandum of understanding with India’s Exide Energy Solutions Ltd to secure battery supply for their electric vehicles and enhance their competitiveness in the Indian market. The South Korean automotive duo emphasized that the partnership with Exide Energy aims to localize EV battery production in India, focusing specifically on lithium iron phosphate (LFP) cells. Expansion into India is strategically important for Hyundai and Kia. Besides the USA, South Korea, and Western Europe, India is one of the company’s most revenue-generating markets. Lower labor costs in India compared to China and the availability of lithium mines in the country make it an attractive destination for manufacturing EV battery materials, emphasized Shin Yoon-chul, analyst at Kiwoom Securities. Hyundai plans to invest around $2.40 billion in the Indian market by 2023. This includes introducing six electric car models by 2028 and expanding charging stations. Meanwhile, Kia plans to introduce locally optimized small electric cars to the market starting in 2025. Exide Energy has already announced that production of EV battery cells will commence by the end of this year, marking a significant step forward for electromobility in India. Source: https://www.reuters.com/business/autos-transportation/hyundai-motor-kia-partner-with-indias-exide-energy-ev-batteries-2024-04-08/

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